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ÌÅÕÀÍÎÑÁÎÐÎ×ÍÎÅ ÏÐÎÈÇÂÎÄÑÒÂÎ
MECHANICAL ASSEMBLY PRODUCTION
Ïàðê ìåòàëëîðåæóùåãî îáîðóäîâàíèÿ íàñ÷èòûâàåò ïîðÿäêà 710 ñòàíêîâ â òîì ÷èñëå 210 - ñ ×ÏÓ è îáðàáàòûâàþùèõ öåíòðîâ, ïðîèçâîäñòâà ôèðì Ãåðìàíèè, Èòàëèè, Øâåéöàðèè, ßïîíèè, ×åõèè, Àâñòðèè, ÑØÀ
è ò.ä.
Ðåàëèçóþòñÿ òåõíîëîãèè, îáåñïå÷èâàþùèå îáðàáîòêó äåòàëåé ìàññîé îò íåñêîëüêèõ ãðàììîâ äî 320 ò.
ÍÊÌÇ íå èñïûòûâàåò ïðîáëåì ïðè ìåõàíîîáðàáîòêå ñëîæíûõ êîðïóñíûõ è áàçîâûõ äåòàëåé.
Ìîùíîñòè ÍÊÌÇ è åãî èíæåíåðíî-òåõíè÷åñêèé ïîòåíöèàë ïîçâîëÿþò èçãîòàâëèâàòü ïðàêòè÷åñêè ëþáûå
èçäåëèÿ ìàøèíîñòðîåíèÿ, îòâå÷àþùèå òðåáîâàíèÿì ìåæäóíàðîäíûõ ñòàíäàðòîâ è æåëàíèÿì ñàìûõ âçûñêàòåëüíûõ çàêàç÷èêîâ.
Fleet of metal-cutting equipment totals approximately 710 machines including 210 those with CNC and
machining centers produced by German, Italian, Swiss, Japanese, Czech, Austrian, USA etc. companies.
The technologies being applied provide machining of the parts weighing from several grams up to 320 t.
NKMZ does not have problems with machining of complicated box-shaped and base parts.
NKMZ facilities and its engineering and technical potential allow to manufacture practically any engineering parts meeting the requirements of international standards and satisfying the desires of the most demanding customers.
ÈÇÃÎÒÎÂËÅÍÈÅ ÄÅÒÀËÅÉ ÍÀ ÎÁÐÀÁÀÒÛÂÀÞÙÈÕ ÖÅÍÒÐÀÕ
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1 Ïîðòàëüíûé ÎÖ «Waldrich Coburg» PowerTec7500AGS2: äèàìåòð ïëàíøàéáû 6500 ìì; ìàêñ. äèàìåòð îáòî÷êè
íà ïëàíøàéáå 12000 ìì; ìàêñ. âåñ äåòàëè íà ïëàíøàéáå
200 ò; ðàçìåðû ðàáî÷åé ïëîñêîñòè ñòîëà 6500 õ 13000 ìì;
îáðàáîòêà çóá÷àòûõ âåíöîâ - ìàêñ.  12000ìì.
Portal machining center «Waldrich Coburg» PowerTec7500AG-S2: faceplate diameter 6500 mm; maximum
diameter of facing work - 12000 mm; maximum weight of
faceplate-mounted part - 200 t; dimensions of table working
surface - 6500 õ 13000 mm; machining of geared rings - max.
12000mm.
Vertical turning-and-boring machining
2 Òîêàðíî-êàðóñåëüíûé ÎÖ «CKD Blansko»
SKJ80/140D: ìàêñ. äèàìåòð îáòî÷êè íà ïëàí- center «CKD Blansko» SKJ80/140D: maximum
øàéáå 14200 ìì; ìàêñ. âåñ äåòàëè íà ïëàí- diameter of facing work - 14200 mm; maxiøàéáå 320 ò; ìàêñ. âûñîòà äåòàëè 5000 ìì. mum weight of faceplate-mounted part 320 t; maximum height of part - 5000 mm.
PRODUCTION OF PARTS IN MACHINING CENTERS
3 4 Âûñîêîòî÷íàÿ îáðàáîòêà äåòàëåé ïî óïðàâëÿþùèì ïðîãðàììàì íà
ïîðòàëüíûõ îáðàáàòûâàþùèõ öåíòðàõ «Waldrich Coburg» (Ãåðìàíèÿ) è «Tos
Kurim» (×åõèÿ).
Parts high-accuracy machining under control programs is performed in
the portal machining centers «Waldrich Coburg» (Germany), and «Tos Kurim»
(Czechia).
5 6 ×èñòîâàÿ îáðàáîòêà êîðïóñíûõ äåòàëåé íà ðàñòî÷íûõ
ÎÖ «Colgar» (Èòàëèÿ), «Union» (Ãåðìàíèÿ).
Final machining of box-shaped parts is carried out on the boring machining centers «Colgar» (Italy), «Union» (Germany).
7 Ôèíèøíàÿ îáðàáîòêà âûñîêîòî÷íûõ äåòàëåé íà êàðóñåëüíî-ôðåçåðíî-øëèôîâàëüíîì îáðàáàòûâàþùåì öåíòðå ôèðìû «Pietro Carnaghi» (Èòàëèÿ).
Finish machining of high-precision parts is performed on the
vertical turning-milling-grinding machining center made by
company «Pietro Carnaghi» (Italy).
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ÒÎÊÀÐÍÛÅ, ØËÈÔÎÂÀËÜÍÛÅ È ÔÐÅÇÅÐÍÎ-ÐÀÑÒÎ×ÍÛÅ ÎÏÅÐÀÖÈÈ
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Ïðåäñòàâèòåëè ïàðêà ñîâðåìåííûõ òîêàðíûõ, øëèôîâàëüíûõ, ôðåçåðíûõ è ðàñòî÷íûõ ñòàíêîâ ñ ×ÏÓ è
îáðàáàòûâàþùèõ öåíòðîâ.
Examples of modern lathe, grinding, milling and boring machines with
CNC fleets as well as machining centers fleet.
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Ãëóáîêîñâåðëèëüíûé ñòàíîê ÊÆ
1920, «ÊÇÒÑ», (Óêðàèíà).
Deep drilling machine ÊÆ 1920,
«KZTS» (Ukraine).
TURNING, GRINDING AND MILLING-AND-BORING OPERATIONS
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Äåòàëè âûñîòîé äî 5000 ìì è äëèíîé äî
33000 ìì, íàïðèìåð, ñêîáû ïðåññà, îáðàáàòûâàþòñÿ íà ñïàðåííûõ (îáùèå íàïðàâëÿþùèå êîëîíí) ãîðèçîíòàëüíî-ðàñòî÷íûõ
ñòàíêàõ ôèðìû «SKODA» (×åõèÿ).
Parts with the height up to 5000 mm and the
length up to 33000 mm, e.g. press clamps are
machined in the coupled (common columns
guides) horizontal boring machines produced
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by «SKODA» (Czechia).
ÈÇÃÎÒÎÂËÅÍÈÅ ÂÛÑÎÊÎÊÀ×ÅÑÒÂÅÍÍÛÕ ÖÈËÈÍÄÐÈ×ÅÑÊÈÕ ÄÅÒÀËÅÉ
PRODUCTION OF HIGH-QUALITY CYLINDRICAL PARTS
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Âûñîêîïðîèçâîäèòåëüíàÿ
ïîðåçêà
êðóïíîãàáàðèòíûõ ïëèò íà ëåíòî÷íî-ïèëîðåçíîì ñòàíêå ìîäåëè
VBS1316 ôèðìû «EVERISING» (Òàéâàíü).
High-performance cutting of large-sized plates is performed on the bandsaw machine of VBS1316 type produced by «EVERISING» (Taiwan).
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ÍÊÌÇ èìååò áîëüøîé îïûò èçãîòîâëåíèÿ âûñîêîêà÷åñòâåííûõ ãèäðîöèëèíäðîâ â øèðîêîì äèàïàçîíå äèàìåòðîâ è äëèí, ðàñïîëàãàÿ
ãëóáîêîðàñòî÷íûìè, âíóòðèøëèôîâàëüíûìè è õîíèíãîâàëüíûìè ñòàíêàìè èçâåñòíûõ ôèðì GEHRING, TACCHI, ÊÇÒÑ (Óêðàèíà), îñíàùåííûìè ðàñòî÷íûìè ãîëîâêàìè, àëìàçíî-àáðàçèâíûì èíñòðóìåíòîì âåäóùèõ èíñòðóìåíòàëüíûõ ôèðì S.Coromant, Botec è äð., ñðåäñòâàìè
èçìåðåíèé è êîíòðîëÿ.
NKMZ has a great experience in the manufacturing of high-quality
hydraulic cylinders with a wide range of diameters and lengths, due
to having deep-hole boring, internal grinding and honing machines of
such famous companies as: GEHRING, TACCHI, KZTS (Ukraine) fitted with
boring heads, diamond abrasive tools of the leading tool-producing
companies such as S.Coromant, Botec and others, measuring and control facilities.
ÈÇÃÎÒÎÂËÅÍÈÅ ÄËÈÍÍÎÌÅÐÍÛÕ ÄÅÒÀËÅÉ. ÌÎÄÅÐÍÈÇÀÖÈß ÑÒÀÍÎ×ÍÎÃÎ ÏÀÐÊÀ
LONG PRODUCTS MANUFACTURING. MACHINERY EQUIPMENT RETROFIT
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Íà ïðåäïðèÿòèè ïðîâîäÿòñÿ ìàñøòàáíûå ðàáîòû ïî ìîäåðíèçàöèè ïàðêà òÿæåëûõ ðàñòî÷íûõ ñòàíêîâ ôèðì Skoda (×åõèÿ), Schiess
(Ãåðìàíèÿ), INSSE (Èòàëèÿ) ñ äîâåäåíèåì èõ òî÷íîñòè äî èñõîäíûõ ïàñïîðòíûõ íîðì è îáåñïå÷åíèåì ñîâðåìåííûìè ñèñòåìàìè ÷èñëîâîãî ïðîãðàììíîãî óïðàâëåíèÿ è òÿæåëûõ òîêàðíî-êàðóñåëüíûõ ñòàíêîâ Êîëîìåíñêîãî ñòàíêîñòðîèòåëüíîãî çàâîäà, çóáîðåçíûõ ñòàíêîâ
ôèðìû MAAG.
Large-scale works are carried out in the company on revamping of
the heavy-duty boring machines fleet produced by Skoda (Czechia),
Schiess (Germany), INSSE (Italy) bringing their accuracy up to initial passport norms and providing with the modern numerical control systems as
well as revamping of vertical turning-and-boring centers of Kolomensky
machine tool plant and gear-cutting machines of MAAG company.
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Îáðàáîòêà äåòàëåé äëèíîé äî 25 ì íà
òÿæåëûõ òîêàðíûõ ñòàíêàõ.
Parts with the length up to 25 m are machined on the heavy-duty lathe machines.
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Ìîäåðíèçèðîâàííûé íà ÍÊÌÇ ïðîäîëüíî-ñòðîãàëüíûé ñòàíîê ñ ãðóçîïîäúåìíîñòüþ ñòîëà 40 òîíí îáåñïå÷èâàåò ðóæåéíîå ñâåðëåíèå îòâåðñòèé äèàìåòðîì îò 10
äî 32 ìì è ãëóáèíîé äî 3000 ìì â êîðïóñíûõ äåòàëÿõ è âàëàõ-äëèííîìåðàõ.
Planing machine with table load capacity of 40 t modernized at NKMZ provides gun
drilling of holes having diameter from 10 to 32 mm and depth up to 3000 mm in boxshaped parts and long-length shafts.
ÈÇÃÎÒÎÂËÅÍÈÅ ÇÓÁ×ÀÒÛÕ ÄÅÒÀËÅÉ
GEAR PARTS PRODUCTION
Ïàðê çóáîîáðàáàòûâàþùåãî îáîðóäîâàíèÿ, íàñ÷èòûâàþùèé 48 ñòàíêîâ, âêëþ÷àåò ñòàíêè ñ ×ÏÓ ôèðìû
«Gleason-Pfauter», â òîì ÷èñëå: óíèêàëüíûé çóáîäîëáåæíûé ñòàíîê ñ ×ÏÓ ìàêñèìàëüíûì äèàìåòðîì îáðàáîòêè
âíóòðåííèõ çóáüåâ - 2600(3350) ìì è óâåëè÷åííûì õîäîì
øòîññåëÿ - 600ìì; ÷åòûðå âåðòèêàëüíûõ çóáîôðåçåðíûõ
ñòàíêà, âåäóùèõ îáðàáîòêó çóáüåâ ÷åðâÿ÷íûìè ôðåçàìè êëàññà ÀÀ, îáåñïå÷èâàÿ 7 ñòåïåíü òî÷íîñòè çàöåïëåíèÿ; òðè çóáîøëèôîâàëüíûõ ñòàíêà ìîäåëåé P2000G
è P600/800G, îáëàäàþùèõ âûñîêîé ïðîèçâîäèòåëüíîñòüþ, èçãîòàâëèâàþùèõ çóá÷àòûå êîëåñà 4 ñòåïåíè òî÷íîñòè. Íà äàííûõ ñòàíêàõ èìåþòñÿ øòàòíûå èçìåðèòåëüíûå óñòðîéñòâà.
Ïðîäóêöèÿ, èçãîòîâëåííàÿ íà äðóãèõ ñòàíêàõ, èçìåðÿåòñÿ íà ñòàöèîíàðíûõ ìàøèíàõ çóáîèçìåðèòåëüíîé
ëàáîðàòîðèè.
Gear production machinery fleet numbering over 48
machines includes machines with CNC produced by
«Gleason-Pfauter» among them are: unique NC gearshaping machine with the maximum diameter of machining internal teeth - 2600(3350) mm and increased
ram stroke - 600 mm; four vertical gear-milling machines
which machine the gears with worm milling cutters of AA
class providing the 7th degree of mesh accuracy. Three
gear-grinding machines of P2000G, P600/800G types
have high performance and produce gear wheels of the
4th degree of accuracy. Standard measuring facilities are
mounted on these machines.
Products manufactured on other machines are measured
by stationary devices in gear-measuring laboratory.
ÈÇÃÎÒÎÂËÅÍÈÅ ÖÈËÈÍÄÐÈ×ÅÑÊÈÕ ÇÓÁ×ÀÒÛÕ ÊÎËÅÑ
CYLINDRICAL GEAR WHEELS MANUFACTURING
1 Çóáîôðåçåðíûé ñòàíîê ñ ×ÏÓ «Gleason Pfauter» P600/800:
ìàêñèìàëüíûé äèàìåòð îáðàáàòûâàåìîé äåòàëè - 800 ìì;
íîìèíàëüíûé íàðåçàåìûé ìîäóëü - 16 ìì;
NC gear-milling machine «Gleason Pfauter» Ð600/800:
maximum workpiece diameter - 800 mm;
nominal module being cut - 16 mm;
2 Çóáîäîëá¸æíûé ñòàíîê ñ ×ÏÓ «Gleason Pfauter» P600/800S:
ìàêñèìàëüíûé äèàìåòð îáðàáàòûâàåìîé äåòàëè - 800 ìì;
íîìèíàëüíûé íàðåçàåìûé ìîäóëü - 12 ìì;
NC gear-shaping machine «Gleason Pfauter» P600/800S:
maximum workpiece diameter - 800 mm;
nominal module being cut - 12 mm;
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3 Çóáîôðåçåðíûé ñòàíîê ñ ×ÏÓ «Gleason Pfauter» P5000 :
ìàêñèìàëüíûé äèàìåòð
îáðàáàòûâàåìîé äåòàëè - 5000 ìì;
ìàêñèìàëüíûé íàðåçàåìûé ìîäóëü - 35/50 ìì;
ìàêñèìàëüíûé âåñ îáðàáàòûâàåìîé äåòàëè - 40 ò;
NC gear-milling machine «Gleason Pfauter» Ð5000:
maximum workpiece diameter - 5000 mm;
maximum module being cut - 35/50 mm;
maximum workpiece weight - 40 t;
ÈÇÃÎÒÎÂËÅÍÈÅ ÊÎÍÈ×ÅÑÊÈÕ ÇÓÁ×ÀÒÛÕ ÊÎËÅÑ Ñ ÊÐÈÂÎËÈÍÅÉÍÛÌ ÇÓÁÎÌ
BEVEL GEAR WHEELS WITH CURVED TEETH PRODUCTION
ìàøèíà
ñ
×ÏÓ
1 Çóáîèçìåðèòåëüíàÿ
Gleason Sigma1000GMS:
ìàêñèìàëüíûé äèàìåòð
èçìåðÿåìîé äåòàëè - 1000 ìì;
ìàêñèìàëüíûé èçìåðÿåìûé ìîäóëü - 22 ìì;
âîçìîæíîñòü èçìåðåíèÿ êîíè÷åñêèõ è öèëèíäðè÷åñêèõ çóá÷àòûõ êîë¸ñ, øåâðîíííûõ
êîë¸ñ, ïðÿìîáî÷íûõ øëèöåâ è äð.
2 Êîíòðîëüíî-îáêàòíîé ñòàíîê (ñ ×ÏÓ) ìîäåëè 1000Ò:
ìàêñèìàëüíûé äèàìåòð çóá÷àòîãî êîëåñà 1000 ìì;
ìàêñèìàëüíîå ãèïîèäíîå ñìåùåíèå 115 ìì;
Inspection and measuring machine (with CNC) 1000Ò:
maximum diameter of gear wheel 1000 mm;
maximum offset 115 mm;
3 Îáîðóäîâàíèå äëÿ íàñòðîéêè èíñòðóìåíòà Venturion 450 ôèðìû Zoller.
Equipment for Venturion 450 tool setup
of Zoller company
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CNC Gear-measuring machine Gleason Pfauter Sigma1000GMS:
maximum diameter of part being
meashured 1000 mm;
maximum module - 22 mm;
ability to measure bevel and spur gear
wheels, herringbone wheels, straight-sided
splines and etc.
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ÑÁÎÐÎ×ÍÎ-ÍÀËÀÄÎ×ÍÛÅ ÎÏÅÐÀÖÈÈ
ASSEMBLY AND ADJUSTMENT
ÑÁÎÐÎ×ÍÎ-ÍÀËÀÄÎ×ÍÛÅ ÎÏÅÐÀÖÈÈ
Ïëîùàäè ñáîðî÷íûõ ñòåíäîâ (äî 200õ50 ì),
ãðóçîïîäúåìíîñòü êðàíîâîãî îáîðóäîâàíèÿ
(äî 250 ò), âûñîòíîñòü öåõîâûõ ïðîëåòîâ (ñâûøå
50 ì), âîçìîæíîñòü èçãîòàâëèâàòü èíäèâèäóàëüíóþ ñáîðî÷íóþ îñíàñòêó ïîçâîëÿþò ÍÊÌÇ ïðîèçâîäèòü ïîëíóþ ñáîðêó è îòëàäêó ëþáûõ ñêîëü
óãîäíî ñëîæíûõ è îñîáî êðóïíûõ ìàøèí è îáîðóäîâàíèÿ.
Assembling stands areas (up to 200õ50 m), crane facilities load capacity (up to 250 t), workshop aisles altitude
(more than 50 m), capability to manufacture individual
assembly tooling allows NKMZ to effect complete assembly and adjustment of any machines and equipment no
matter how complicated and large they are.
ASSEMBLY AND ADJUSTMENT